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September 30 2024

Avoid overestimating or underestimating loads in your calculations. See why our electrical load calculator prioritizes real-world values over breaker ratings.

Ever wonder why some electrical load calculators ask for breaker ratings, while others don't? Well, you're not alone.

We've been getting this question a lot and we're excited to share some insights into why our electrical load calculator doesn't use breaker ratings as a basis for calculating loads.

The breaker rating conundrum

Picture this: You're working on a residential load calculation, and you come across a calculator that asks you to input breaker ratings. Seems straightforward, right? Well, not so fast! Turns out this approach might not be as reliable as you'd think.

Why we ditched breaker ratings

When we were designing our electrical load calculator, we initially toyed with the idea of using breaker ratings. But the feedback we got from our network of electrical contractors and inspectors was crystal clear: breaker ratings often lead to wonky load calculations. 

Why? It turns out that using breaker ratings doesn’t always reflect the actual load requirements of the appliances or systems connected to them. This can lead to both over or underestimation of the loads themselves. 

1. Overestimating loads: Let's take a classic example — the electric clothes dryer. It's typically on a 30-amp breaker, but the actual appliance might only be rated at 22 or 23 amps (just check out  this GE Appliances guide for an example). Using the breaker rating could overestimate the load by as much as  36%! Even if you use the 80% rule of thumb, you'd still come to 24 amps and be off by about 480 VA. That's not a small change when you're trying to get an accurate calculation.

And if you think well that’s just a one-off case here's another situation: consider a typical mid-range microwave. 
These little powerhouses usually draw about 900 watts, which translates to 7.5 amps at 120V. But guess what? Microwaves are often hooked up to 15-amp breakers. If you went by the breaker rating, you'd be way off the mark! You'd end up with a calculated load ampacity that's through the roof compared to what the dwelling actually needs.

2.
Underestimating loads: In some cases the required load is actually pretty close to the breaker size, but using a blanket “rule of thumb” could be problematic. 

Take a heat pump on a 35-amp breaker. Its minimum circuit ampacity (MCA) could be 34.5 amps, as shown
in this spec sheet from Daikin. If you’re using the 80% rule, though, you'd think the heat pump only needs 28A. That's 1560VA below the actual load. Yikes! Using the MCA will result in a more accurate and safer load calculation.

Our solution: focus on what really matters

So, what's the secret to our electrical load calculator? We've shifted the focus to what really counts: the actual wattage ratings of the loads. Here's how we've made it work:

1. We've set up default values based on typical appliance loads in the US.
2. We've made it super easy to click on the VA rating and adjust it to match the specific loads in the dwelling you're working on.
3. For our subscribers, we've added the ability to customize default quantities and VA ratings for loads in your specific region.

Why this approach

By focusing on actual loads rather than breaker ratings, our electrical load calculator offers several advantages:

1.
Accuracy: You're working with real-world values. It’s often not good enough to use approximations based on breaker sizes.
2. Flexibility: Easy customization means you can tailor your calculations to each unique situation.
3. Efficiency: No need to second-guess or double-check your numbers — you're working with the most accurate data from the get-go.

Taking action: perfecting your load calculations

Ready to level up your load calculation game? Here's what you can do:

1.
Give our electrical load calculator a spin and see the difference for yourself.
2. Start paying closer attention to nameplate ratings and wattage ratings on appliances.
4. Share with others working in electrification, so we can grow the industry together.

Remember, precise load calculations aren't just about ticking boxes — they're about ensuring safe, efficient installations for electricians, inspectors, and homeowners alike. As the electrical landscape continues to evolve, your expertise with accurate load calculations will become more valuable than ever.

So there you have it! The inside scoop on why our load calculator doesn't use breaker ratings, and why that's a good thing for you and your clients. Happy calculating!
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